Saturday, April 28, 2012

Bass Horn Part 7

BENDING!

I didn't buy the right wood. I should have spent the money on actual timber, instead of the particle board. But it was cheap and I still have a 6' x 4' piece (cut into 2x2).

Anyway, bending the crooks was interesting.

The first valve crook took me about 4 hours in order to make it look right, it still isn't right and I have no desire to fill it with Cerrobend again, Dan thinks I should be able to slightly bend the tubing with a drumstick or mandrel. It's off by like three millimeters from parallel, it won't run inside the slide as smooth as needed.


The third slide was bit more involved but took less time as I had some practice bending the right curves. plus I had to make another tool and had to screw down more board to support the tube during the bending process.


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I didn't think I could bend the tubing in a close enough curve (2.5 inches) without using an entire 30" tube (I have 6 left for the leadpipe/main-slide and the fourth valve), so I only bend the outer portion and used parts from my huge euphonium to complete the inner curve.


Oh, and I had little accident in filling a tube - didn't hold on to the cork...


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Friday, I spent the day making ferrules and tacking the body together. I may need to flip the valves after-all...


Here are some pictures:


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Uploaded from the Photobucket Android App


Uploaded from the Photobucket Android App

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